• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
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  • 优先权
    • 专利摘要:
    The present invention provides an inkjet ink for a ceramic substrate with which it is possible to suppress peeling of a printed layer after firing to better fix a desired image on a ceramic substrate. In this inkjet ink for a ceramic substrate, the proportion of monofunctional monomers in a monomer component is 90% by mass or higher, the volume ratio of inorganic solids relative to the total volume of the inkjet ink is 10-20% by volume, and the ratio (N-vinyl compound/monomer component) of an N-vinyl compound and the monomer component in the inkjet ink is 0.05-0.8 in terms of mass.
    公开号:ES2751849A2
    申请号:ES202090006
    申请日:2018-08-07
    公开日:2020-04-01
    发明作者:Hiromichi Hayashi；Tomoshi Kumazawa
    申请人:Noritake Co Ltd；
    IPC主号:
    专利说明:

    [0001]
    [0002]
    [0003]
    [0004] Technical field
    [0005] The present invention relates to an inkjet ink used for a ceramic substrate to be fired. Furthermore, the present international application claims priority based on the Japanese patent application n.02017-167654, which was filed on August 31, 2017, and all the details of that application are incorporated by reference in the present description.
    [0006]
    [0007] Background of the Art
    [0008]
    [0009] Inkjet printing has been used in the past as a printing method to draw a desired image, such as a pattern or letter, on a print target. This type of inkjet printing can draw high-precision images using simple and inexpensive equipment, and is therefore used in a variety of fields. In recent years, the use of such inkjet printing has been considered to draw images on inorganic based materials such as porcelain and ceramic tile. Specifically, handwriting, plate printing, and the like have been used in the past to draw patterns, letters, and the like on such ceramic-based materials. However, the focus has been on inkjet printing because specialized craft techniques such as handwriting are not required, and unlike plate printing, fast print on demand is possible.
    [0010]
    [0011] However, it is difficult to simply transfer the inkjet printing techniques used in other fields that have different printing objectives, such as paper and fabrics, to fields related to inorganic-based materials, such as porcelain and ceramic tiles, and there are plenty of scope to improve inkjet printing in fields related to inorganic based materials. For example, in the field of inorganic-based materials, an inorganic-based material on which an image has been drawn is sometimes subjected to a firing treatment at a temperature of 500 ° C or higher (for example, 500 ° C at 1200 ° C). On such an occasion, if an inkjet ink used for paper, fabrics, and the like is used (hereinafter simply referred to as "ink" in some cases), there is the concern that pigments fade (or discolor) during cooking. Therefore, inks containing heat resistant pigments have been proposed for use in the field of inorganic based materials. Patent literature 1 to 4 is provided as examples of documents disclosing this type of prior art.
    [0012]
    [0013] List of citations
    [0014]
    [0015] Patent literature
    [0016]
    [0017] Patent Literature 1: Japanese Translation of PCT Application No. 2011-515250 Patent Literature 2: Japanese Patent Application Publication No. 02015-9387 Patent Literature 3: Japanese Translation of PCT Application No. 02010-519154 Patent literature 4: Document WO 2007/020779
    [0018]
    [0019] Summary of the invention
    [0020]
    [0021] Technical problem
    [0022]
    [0023] Patent literature 1 describes inkjet printing of a composition, which contains a UV-curable monomer and an inorganic pigment, on a substrate, curing the composition, and then firing the printed composition in one step to decorate a substrate of glass or ceramic. This document indicates that by constituting this way, the composition adheres well to the glass or ceramic substrate and the substrate can be decorated. However, if printing is carried out using an ink containing inorganic solids and a UV-curable monomer, a printed layer peels off during the initial cooking stage and decoration as such may be difficult, according to the findings of the inventors of the present invention.
    [0024]
    [0025] With these circumstances in mind, the main object of the present invention is to provide an inkjet ink used for a ceramic substrate to be fired, in which the release of a printed layer (a decorative part) is avoided after firing and a desired image can be better fixed on the ceramic substrate. Another purpose of the present invention is to provide a method of producing a ceramic product, whereby a ceramic product having such a decorative part can be produced stably (i.e. with good stability quality).
    [0026]
    [0027] Solution to the problem
    [0028]
    [0029] The inventors of the present invention assumed that the cause of a printed layer to peel off during the initial firing stage is that the printed layer shrinks after irradiation with light and residual stress remains in the printed layer after curing. And the inventors tried to find an ink in which the residual stress could be reduced. As a result, the inventors discovered that by specifying a specific volume ratio for inorganic solids in an ink composition and using a combination of a photocurable monomer, which is primarily made up of a monofunctional monomer and an N-vinyl compound in a ratio of specific mass, it was possible to avoid peeling off a printed layer after firing and to better fix the desired image on a ceramic substrate.
    [0030]
    [0031] That is, in accordance with the present specification, there is provided an inkjet ink used for a ceramic substrate to be fired. This ink includes an inorganic solid, a photocurable monomer component, and an N-vinyl compound that contains a nitrogen atom. The monomer component includes a monofunctional monomer that has a functional group on a molecule thereof. The proportion of the monofunctional monomer in the monomer component is at least 90% by mass. And, the volume ratio of the inorganic solid to the total volume of the inkjet ink is 10% by volume to 20% by volume. Furthermore, the ratio of the content of the N-vinyl compound to that of the monomer component (N-vinyl compound / monomer component) in the inkjet ink is 0.05 to 0.8 in terms of mass. As described above, by specifying a specific volume ratio for an inorganic solid in an ink composition and by using a combination of a photocurable monomer that is primarily made up of a monofunctional monomer and an N-vinyl compound at a With a specific mass ratio such as that described above, it is possible to provide a ceramic product in which a printed layer is prevented from peeling off after firing and a desired image is better fixed on a ceramic substrate.
    [0032]
    [0033] In a preferred aspect of the inkjet ink described herein, the inorganic solid includes an inorganic pigment and a glass. By incorporating glass in the inkjet ink, the effect of preventing a printed layer from peeling off after firing can be more advantageously displayed. Furthermore, it is possible to form a bright and colorful decorative part on the surface of a ceramic substrate.
    [0034]
    [0035] In a preferred aspect of the inkjet ink described herein, the proportion of the glass in the inorganic solid is at least 20% by mass. If the ratio of glass to inorganic solid is such a value, the advantageous performance enhancing effects mentioned above (a peel preventing effect and a gloss enhancing effect) can be exhibited more advantageously.
    [0036]
    [0037] In a preferred aspect of the inkjet ink described herein, the proportion of the glass in the inorganic solid is at least 50% by mass. If the ratio of glass to inorganic solid is such a value, the advantageous performance enhancing effects mentioned above (a peel preventing effect and a gloss enhancing effect) can be exhibited more advantageously.
    [0038]
    [0039] In a preferred aspect of the inkjet ink described herein, the functional group in the monofunctional monomer is a (meth) acryloyl group. A monofunctional monomer having a (meth) acryloyl group can effectively contribute to the prevention of peeling of a printed layer.
    [0040]
    [0041] In a preferred aspect of the inkjet ink described herein, the monofunctional monomer has a molecular weight of 100 to 300. If the molecular weight of the monofunctional monomer is within that range, the inkjet ink allows Fixing a desired image more effectively on a ceramic substrate while inhibiting an increase in the viscosity of an ink (and thus also maintaining good printability).
    [0042]
    [0043] The present invention also provides a method of producing a ceramic product that has a decorative part. The production method includes the steps for: depositing a cured product from any of the inkjet inks for a ceramic substrate described herein on a surface of a ceramic substrate; and cooking the cured product deposited under a condition whereby a maximum cooking temperature is established within a range of 500 ° C to 1200 ° C. According to this production method, a ceramic product that has a decorative part that exhibits excellent durability can be produced stably (i.e. with good production stability).
    [0044]
    [0045] Brief description of the drawings
    [0046]
    [0047] [Fig. 1] Figure 1 is a cross-sectional view schematically illustrating a stirrer sprayer used to produce an inkjet ink for a ceramic substrate.
    [0048]
    [0049] [Fig. 2] Fig. 2 is a general view schematically illustrating an example of an inkjet apparatus.
    [0050]
    [0051] [Fig. 3] Fig. 3 is a cross-sectional view schematically illustrating an inkjet head of the inkjet apparatus shown in Fig. 2.
    [0052]
    [0053] [Fig. 4] Figure 4 is a photograph taken after firing a porcelain on which an image has been printed using an ink from a test example.
    [0054]
    [0055] [Fig. 5] Figure 5 is a photograph taken after firing a porcelain on which an image has been printed using an ink from a test example.
    [0056]
    [0057] Description of the embodiments
    [0058]
    [0059] Next, preferred embodiments of the present invention will be explained. Also, the matters that are essential to carry out the invention and the matters that are not explicitly mentioned in the present specification are matters that a person skilled in the art could understand to be matters of design based on the prior art in this technical field. The present invention may be carried out based on the matters disclosed in the present specification and the common general technical knowledge in this technical field. Also, the term "ceramic" means an inorganic substance in the present specification.
    [0060]
    [0061] <Inkjet ink for ceramic substrate>
    [0062]
    [0063] The inkjet ink described herein is an inkjet ink used for a ceramic substrate to be fired. This inkjet ink contains inorganic solids, a photocurable monomer component and an N-vinyl compound that contains a nitrogen atom.
    [0064]
    [0065] <Inorganic solids »
    [0066]
    [0067] (Inorganic pigment)
    [0068]
    [0069] Inorganic solids are a component that makes up the majority of a printed layer (decorative part) after firing, and may include an inorganic pigment (which is generally particulate). The inorganic pigment can be one that contains, for example, a metal compound. This type of inorganic pigment exhibits excellent heat resistance and therefore can prevent discoloration (or discoloration) when the inorganic pigment is deposited on a ceramic substrate and subjected to a firing treatment at a temperature of 500 ° C. or higher (for example 500 ° C to 1200 ° C). Specific examples of this type of inorganic pigment include complex metal compounds containing at least one or more metal elements selected from the group consisting of Zr, Ti, Pr, Cr, Sb, Ni, Co, Al and Cd. Of these, Zr-based complex metal oxides containing mainly Zr (eg ZrSiÜ4) can be used particularly advantageously from the perspective of heat resistance. For example, in ordinary inkjet printing, an image that has a desired color is drawn by combining three-color inks, specifically cyan, yellow, and magenta. In cases where a Zr-based complex metal oxide mentioned above is used as an inorganic pigment, it is possible to obtain inorganic pigments having the three colors mentioned above by doping the Zr-based complex metal oxide with prescribed metal elements. For example, ZrSiÜ4-V (vanadium) is an example of cyan-colored complex Zr-based metal oxide. ZrSiÜ4-Pr (praseodymium) is an example of a yellow colored complex Zr based metal oxide. And ZrSi04-Fe is an example of a magenta colored Zr-based complex metal oxide. Furthermore, black inks are used in inkjet devices in addition to the three colors mentioned above. For example, FeCr-based complex metal compounds (eg, black spinel) can be used advantageously as inorganic pigments capable of being used in this type of black ink. Also, the inorganic pigments used in the past can be used without particular limitation on the inorganic pigment in the present embodiment, and are not limited to the above mentioned Zr-based complex metal oxides.
    [0070] The particle diameter of the inorganic pigment is preferably adjusted, as appropriate, in view of the diameter of a discharge nozzle of an ink jet apparatus described below. If the particle diameter of the inorganic pigment is too large, there is a concern that the inorganic pigment will block the discharge nozzles and cause a decrease in ink discharge properties. Because the diameter of the discharge nozzles in ordinary inkjet apparatuses is about 15 p, m to 60 p, m (eg 25 p, m), it is preferable to reduce the particle size of the inorganic pigment from such that the particle diameter D100, which corresponds to 100% cumulative per number on the small particle diameter side, is 5 p, m or less (and preferably 1 p, m or less). This D100 particle diameter can be a measured value based on particle size distribution measurements made using a dynamic light scattering method.
    [0071]
    [0072] The inorganic pigment may be of inorganic particles mixed and dispersed in a glass described below. This type of inorganic particles can be, for example, metallic nanoparticles. Examples of metallic nanoparticles include gold nanoparticles, silver nanoparticles, copper nanoparticles, platinum nanoparticles, titanium nanoparticles, and palladium nanoparticles. Metallic nanoparticles have characteristic optical properties (eg, strong light absorption bands) in the ultraviolet to visible region due to surface plasmon resonance (SPR). For example, Gold (Au) nanoparticles absorb light that has a wavelength close to 530 nm (green to cyan light) and emit light of a bluish red color (a purplish red color) known as "garnet". Therefore, in cases where a red or purple coloring material is to be prepared, the gold nanoparticles can be advantageously used as metal nanoparticles. Furthermore, silver (Ag) nanoparticles absorb light that has a wavelength close to 420 nm (blue light) and emit yellow light. Therefore, in cases where an orange or yellow coloring material is to be prepared, silver nanoparticles can be used advantageously as metallic nanoparticles.
    [0073]
    [0074] In a preferred aspect, the D50 particle diameter of the metal nanoparticles is 5nm or more, and is typically 10nm or more, eg, 15nm or more. In another preferred aspect, the D50 particle diameter of the metal nanoparticles is about 80nm or less, and is typically 50nm or less, eg, 30nm or less. By setting the particle diameter D50 to be within Within the range mentioned above, the absorbance of light of a specific wavelength by the metal nanoparticles increases and good color can be achieved with a low amount added. Furthermore, it is possible to obtain a dense color part that has little color variation.
    [0075]
    [0076] (Glass)
    [0077]
    [0078] Inorganic solids can contain a glass component in addition to the inorganic pigment described above. By incorporating a glass into the inkjet ink, the adhesive properties (and also the durability) of a printed layer are improved after firing and it is possible to form a bright and colorful decorative part on the surface of a ceramic substrate.
    [0079]
    [0080] Examples of glass types capable of exhibiting such properties include SIO2-B2O3 based glass, SIO2-RO based glass (RO denotes an oxide of a group 2 element, such as MgO, CaO, SrO, or BaO ; same definition applies hereafter), SÍO2-RO-R2O-based glasses (R2O denotes UN oxide of an alkali metal element, such as LÍ2O, Na 20 , K2O, Rb2Ü, CS2O or Fr 20 , and especially LÍ2O; the same definition applies from now on), glasses based on SÍO2-B2O3-R2O, glasses based on Si 02 -R 0 -Zn 0 , glasses based on Si 02 -R 0 -Zr 02 , glasses based on SÍO2-RO-AI2O3, glasses based on SÍO2-RO-BÍ2O3, glasses based on SÍO2-R2O, glasses based on Si 02 -Zn 0 , glasses based on Si 02 -Zr 02 , glasses a SÍO2-AI2O3 base, RO-R2O based glasses and RO-ZnO based glasses. Also, these glasses can contain one or two or more components in addition to the primary constituent components that appear in the previous designations. Furthermore, the glass may be a crystallized glass containing glass in addition to ordinary amorphous glass.
    [0081]
    [0082] In a preferred aspect, if the total amount of glass is considered to be 100 mol%, YESO2 represents at least half (50 mol%). The SIO2 ratio cannot be more than about 80 mol%. Furthermore, it is possible to add components such as RO, R2O and B2O3 to improve the melting properties of the glass. In a preferred aspect, if the total amount of glass is considered to be 100 mol%, RO represents 0 to 35 mol%. In another preferred aspect, if the total amount of glass is considered to be 100 mol%, R2O represents 0 to 10 mol%. In another preferred aspect, if the total amount of glass is considered to be 100 mol%, B2O3 represents 0-30 mol%.
    [0083] Furthermore, in a preferred aspect, the glass is comprised of a multi-component system having four or more components (eg, five or more components). Physical stability is improved by constituting this way. For example, components such as AI2O3, ZnO, CaO, and Zr02 can be added in a proportion of, for example, at least 1 mol%. The chemical durability and abrasion resistance of a decorative part can be improved by constituting it in this way. In a preferred aspect, if the total amount of glass is considered to be 100 mol%, AI2O3 represents 0 to 10 mol%. In a preferred aspect, if the total amount of glass is considered to be 100 mol%, ZrÜ2 represents 0 to 10 mol%.
    [0084]
    [0085] The coefficient of linear thermal expansion (the average coefficient of linear expansion measured within the temperature range of 25 ° C to 500 ° C using a thermomechanical analysis apparatus; the same definition applies hereafter) of glass is not particularly limited , but it can be, for example, from 4.0x10'6 K'1 to 8.0x10'6 K '1. When constituted in this way, the difference in the contraction rate of a substance to be decorated (a ceramic) during image cooking is reduced and peels, cracks and the like are unlikely to occur in a decorated part. Furthermore, the elastic limit of the glass is not particularly limited, but can be, for example, from 400 ° C to 700 ° C. Furthermore, the glass transition temperature (Tg value obtained as a function of differential scanning calorimetry; the same definition applies hereinafter) of the glass is not particularly limited, but may be, for example, from 400 ° C to 700 ° C.
    [0086]
    [0087] A borosilicate glass A formed from the following composition in terms of molar ratios in terms of oxide:
    [0088] 40 to 70 mol% (eg, 50 to 60 mol%) of YES2;
    [0089] 10 to 40 mol% (eg, 20 to 30 mol%) of B2O3;
    [0090] 3 to 20 mol% (eg, 5 to 10 mol%) of R2O (at least one of Li20, Na20, K2O, and Rb20);
    [0091] 0 to 20 mol% (eg, 5 to 10 mol% in n) of AI2O3; and
    [0092] 0 to 10% in n moles (eg 3 to 6% in moles) of ZrÜ2,
    [0093] with the total amount of glass taken as 100 mol%, it can be given as a preferred example of the glass described here. The ratio of SIO2 relative to the general glass matrix of borosilicate glass A is, for example, at least 40 mol%, and typically cannot be more than 70 mol%, for example, not more than 65% in moles. The ratio of B2O3 to the general glass matrix is typically at least 10 mol%, for example, at least 15 mol%, and typically cannot be more than 40 mol%, for example, no more 35% in moles. The ratio of R2O to the general glass matrix is typically at least 3 mol%, for example, at least 6 mol%, and typically cannot be more than 20 mol%, for example, no more 15% in moles. In a preferred aspect, borosilicate glass A contains LI2O, Na20, and K2O as R2O. The ratio of LI2O to the general glass matrix can be, for example, at least 3 mol% and not more than 6 mol%. The ratio of K2O to the general glass matrix can be, for example, at least 0.5 mol% and not more than 3 mol%. The ratio of Na20 relative to the general glass matrix can be, for example, at least 0.5 mol% and not more than 3 mol%. The AI2O3 ratio relative to the general glass matrix is typically at least 3 mol%, and typically cannot be more than 20 mol%, eg, not more than 15 mol%. The ratio of Zr02 to the overall glass matrix is typically at least 1 mol%, and typically cannot be more than 10 mol%, eg, not more than 8 mol%.
    [0094]
    [0095] Furthermore, borosilicate glass A may contain additional components other than those mentioned above. Such additional components are in the form of, for example, oxides, and examples thereof include BeO, MgO, CaO, SrO, BaO, ZnO, Ag20, TÍO2, V2O5, FeO, Fe2Ü3, Fe3Ü4, CuO, CU2O, Nb20s, P2O5 , La2Ü3, CeÜ2, BÍ2O3 and Pb203. As a general guideline, the additional components may be contained in a total proportion of not more than 10 mol% if the total amount of the glass matrix is considered to be 100 mol%.
    [0096]
    [0097] The features disclosed here can be advantageously carried out in an aspect in which an inorganic pigment is so that the metal nanoparticles mix and disperse in borosilicate glass A.
    [0098]
    [0099] A glass B, at least 90 mol% is made up of the following composition in terms of molar ratios in terms of oxide:
    [0100] 45 to 70 mol% (eg 50 to 60 mol%) of YES2;
    [0101] 0.1 to 6 mol% (eg, 1 to 5 mol% of Sn02;
    [0102] 1 to 15% in n moles (for example, 4 to 10% in n moles) of ZnO;
    [0103] 15 to 35 mol% (eg 20 to 30 mol%) of RO (at least one of BeO, MgO, CaO, SrO, and BaO);
    [0104] 0 to 5 mol% (for example, 1 to 5 mol%) of R2O (at least one of LÍ2O, Na20, K2O and Rb20); and
    [0105] 0 to 3 mol% (for example, 0 to 1 mol%) of B2O3,
    [0106] with the total amount of glass taken as 100 mol%, they can be given as another preferred example of the glass described herein.
    [0107]
    [0108] The ratio of SIO2 relative to the general glass matrix of glass B is, for example, at least 50 mol%, and typically cannot be more than 65 mol%, for example, not more than 60 mol% . The Sn02 ratio relative to the general glass matrix is typically at least 0.5 mol%, for example, at least 1 mol%, and typically cannot be more than 5.5 mol%, for example no more than 5 mol%. The ZnO ratio relative to the general glass matrix is typically at least 2 mol%, eg, at least 4 mol%, and typically cannot be more than 12 mol%, for example, not more than 10 Mole%. The ratio of RO to the general glass matrix is typically at least 18 mol%, for example, at least 20 mol%, and typically cannot be more than 32 mol%, for example not more than 30% in moles. The ratio of R2O to the general glass matrix is generally at least 0.1 mol%, eg, at least 1 mol%, and typically cannot be more than 3 mol%. The B2O3 ratio relative to the general glass matrix generally cannot be more than 1 mol%, for example not more than 0.1 mol%.
    [0109]
    [0110] Furthermore, glass B may contain additional components other than those mentioned above. Such additional components are in the form of, for example, oxides, and examples thereof include Ag2Ü, AI2O3, ZrÜ2, TÍO2, V2O5, FeO, Fe203, Fe304, CuO, Cu20, Nb205, P2O5, La203, Ce02 and Bi203. As a general guideline, the additional components may be contained in a total proportion of not more than 10 mol% if the total amount of the glass matrix is considered to be 100 mol%.
    [0111]
    [0112] The characteristics described here can be advantageously carried out in an aspect in which the metallic nanoparticles described above are mixed in the glass matrix of glass B. The proportion of coloring agents contained in glass B is not particularly limited, but is not more of about 1% by volume, and typically not more than 0.8% by volume, and should be, for example, not more than 0.7% by volume, considering that the total volume of glass B and coloring agents is 100% by volume. By constituting this way, a brightly colored part can be achieved stably.
    [0113]
    [0114] Glass B may further contain a protective agent. By incorporating a protective agent into glass B, it is unlikely that a coloring agent component (metal nanoparticles) and a glass component will come into contact during image firing, and the incorporation of a coloring agent as a constituent component of glass can better avoided. Therefore, it is possible to make a colored part that has a different shade and significantly better chromogenic properties. A protective agent is typically mixed in the glass matrix together with a coloring agent.
    [0115]
    [0116] The protective agent is not particularly limited, but may be, for example, ceramic nanoparticles of the order of nanometers (1 to 100 nm), including specific examples of which silica nanoparticles, zirconia nanoparticles, alumina nanoparticles and titania nanoparticles . Of these, silica has the property of increasing transparency when sintered, and therefore can achieve advantageous effects, such as improving the chromogenic properties of a colored part and improving gloss by increasing specular gloss. Therefore, the silica nanoparticles can be used particularly advantageously as a protective agent.
    [0117]
    [0118] The proportion of glass in inorganic solids described here (i.e. the ratio of glass to the total amount of inorganic solids) is not particularly limited, but is typically at least 20% by mass, preferably at least 30% by mass , more preferably at least 40% by mass, more preferably at least 45% by mass, and particularly preferably at least 50% by mass. As described above, by increasing the glass ratio, peeling of a printed layer after firing can be prevented more effectively. Furthermore, it is possible to form a bright and colorful decorative part on the surface of a ceramic substrate. The proportion of glass can be, for example, at least 60% by mass, and typically can be at least 75% by mass. Furthermore, from perspectives such as the stable realization of a decorative part, the proportion of glass should not be greater than 99% by mass, preferably not more than 98% by mass, and more preferably not more than 96% by mass. The features disclosed here can be advantageously carried out in an aspect in which the proportion of glass in inorganic solids it is at least 20% by mass and not more than 99% by mass (and more preferably at least 50% by mass and not more than 96% by mass).
    [0119]
    [0120] The volume ratio of inorganic solids to the total volume of the inkjet ink is at least about 10% by volume. By increasing the volume ratio of inorganic solids, the durability of the printed layer is improved (and especially the durability against thermal shrinkage during firing) and the peeling of a printed layer (decorative part) after the coating can be more effectively prevented cooking. Also, a colorful image can be formed. From these perspectives, this volume ratio is preferably at least 12% by volume, and more preferably at least 13% by volume. Furthermore, from perspectives such as inhibiting an increase in ink viscosity and maintaining good printability (for example, ink discharge properties of a discharge nozzle), the volume ratio of inorganic solids should normally not be higher 20% by mass, and preferably not more than 18% by mass. From the perspective of striking a balance between printability and preventing peeling of a printed layer, an ink in which this volume ratio is at least 10% by mass and not more than 20% by mass is particularly preferred. (and especially at least 14% by mass and not more than 18% by mass).
    [0121]
    [0122] "Light Curable Monomer Component>
    [0123]
    [0124] The inkjet ink described herein contains a photocurable monomer component (hereinafter abbreviated as "photocurable monomer"), which is a monomer other than an N-vinyl compound. This photocurable monomer is typically a liquid, and is a monomer of a resin that cures by polymerization (or crosslinking) when irradiated with light (eg, ultraviolet radiation). By using a photocurable ink containing such a monomer component, even if the printing is carried out on a ceramic substrate with poor water absorption properties, an ink can be fixed thick enough without blurring.
    [0125]
    [0126] (Monofunctional monomer).
    [0127]
    [0128] The aforementioned monomer component includes a monofunctional monomer. The monofunctional monomer is made up of a functional group (typically a polymerizable functional group) and a residue obtained by elimination of the functional group. And a photocurable resin cures as a result of the polymerization of the functional group. The structure of the residue in the monofunctional monomer is not particularly limited, and can be a straight chain structure or a cyclic structure. However, because the viscosity of the ink increases as the number of carbon atoms in the residue in the monofunctional monomer increases, it is preferable to decide the number of carbon atoms in the residue in the monofunctional monomer in view of the printing capacity (for example, discharge properties of a discharge nozzle). For example, the number of carbon atoms in the residue in the monofunctional monomer is preferably from 3 to 11.
    [0129]
    [0130] The monofunctional monomer can be, for example, a (meth) acrylate compound having a (meth) acryloyl group in the molecule. The "(meth) acryloyl group" mentioned herein encompasses one or both of a methacryloyl group (CH2 = CCH3COO-) and an acryloyl group (CH2 = CHCOO-). By using this type of (meth) acrylate compound, peeling of a printed layer after firing can be prevented more effectively. This type of (meth) acrylate compound is preferred from such perspectives as the dispersibility and light cure properties of the inorganic pigment.
    [0131]
    [0132] Specific examples of the monofunctional monomer having a (meth) acryloyl group in the molecule include isobornyl acrylate, benzyl acrylate, cyclic trimethylolpropane acrylate, phenoxyethyl acrylate, tetrahydrofurfuryl acrylate, methoxyethyl acrylate, acrylate, acrylate. methylcarbitol, methyl (2-methyl-2-ethyl-1,3-dioxolan-4-yl) acrylate, hydroxyethyl acrylate, hydroxypropyl acrylate, 4-hydroxybutyl acrylate, methyl (meth) acrylate, ethyl acrylate, propyl acrylate, butyl acrylate, pentyl acrylate, n-stearyl acrylate, butoxyethyl (meth) acrylate, tetrahydrofurfuryl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, (met ) 2-hydroxypropyl acrylate, 2-hydroxybutyl (meth) acrylate, 2-hydroxy-3-phenoxypropyl (meth) acrylate, t-butylcyclohexyl (meth) acrylate, isoamyl acrylate, (meth) lauryl acrylate, acrylate octyl, isooctyl (meth) acrylate, isononi acrylate lo, decyl acrylate, isodecyl acrylate, tridecyl (meth) acrylate, isomyristyl acrylate, isostearyl acrylate, 2-ethylhexyl acrylate, 2-ethylhexylglythylol acrylate, 4-hydroxybutyl acrylate, acrylate of methoxytriethylene glycol, ethoxyethylene glycol acrylate, ethyl 2- (2-ethoxyethoxy) acrylate, 2-ethylhexylcarbitol acrylate, and phenoxyethoxyethyl acrylate. It is possible to use one of the above mentioned (meth) acrylate compounds in isolation or a combination of two or more types thereof.
    [0133] Of these, isobornyl acrylate, benzyl acrylate, formal cyclic trimethylolpropane acrylate, phenoxyethyl acrylate, tetrahydrofurfuryl acrylate, methoxyethyl acrylate, cyclohexyl acrylate, ethylcarbitol acrylate, (2-methyl-1,3-methyl-acrylate dioxolan-4-yl) methyl acrylate, hydroxyethyl acrylate, hydroxypropyl acrylate and 4-hydroxybutyl acrylate are preferred, and isobornyl acrylate, benzyl acrylate, cyclic trimethylolpropane acrylate and particularly preferred phenoxyethyl.
    [0134]
    [0135] The monofunctional monomer can be a monomer other than a (meth) acrylate compound. Examples thereof include monofunctional monomers having a vinyl ether group, such as butyl vinyl ether, butyl propenyl ether, butyl butenyl ether, hexyl vinyl ether, ethyl hexyl vinyl ether, phenyl vinyl ether and benzyl vinyl ether; monofunctional monomers having a there ether group, such as phenyl there ether; monofunctional monomers having an acetyl vinyl group, such as vinyl acetate; and monofunctional monomers having a (meth) acrylamide group, such as acrylamide and methacrylamide.
    [0136]
    [0137] The molecular weight of the monofunctional monomer is not particularly limited, but from perspectives such as inhibiting an increase in ink viscosity, it is usually not more than 300, preferably not more than 280, more preferably not more than 260, and even more preferably not more than 240. In a preferred aspect, the molecular weight of the monofunctional monomer can be, for example, not more than 220, and usually cannot be more than 200 (less than 200). Furthermore, the molecular weight of the monofunctional monomer is typically at least 100, and preferably is at least 110, more preferably at least 120, and even more preferably at least 130 from perspectives such as preventing peeling off of a printed layer. The molecular weight of the monofunctional monomer can be, for example, at least 140, and typically can be at least 150. If the molecular weight of the monofunctional monomer is within that range, it is possible to inhibit an increase in the viscosity of a ink while you can more effectively fix a desired image on a ceramic substrate.
    [0138]
    [0139] (Other monomer components)
    [0140]
    [0141] The monomer component described herein may contain resin materials other than the monofunctional monomer described above (eg, difunctional monomers, trifunctional monomers, tetrafunctional monomers to hexafunctional, oligomers and the like).
    [0142]
    [0143] Examples of difunctional monomers include (meth) acrylate compounds that have two (meth) acryloyl groups in the molecule. Examples of (meth) acrylate compounds having two (meth) acryloyl groups in the molecule include 1,9-nonane diol dimet (acrylate), 1,6-hexane diol di (meth) acrylate, (meth) acrylate 1,4-butanediol, tricyclodecanedimethanol diacrylate, hydroxypivalic acid neopentyl glycol diacrylate, triethylene glycol di (meth) acrylate, tetramethylene glycol di (meth) acrylate, di (meth) acrylate tripropylene glycol, di (meth) acrylate polypropylene glycol 1,3-butanediol meth) acrylate, neopentyl glycol di (meth) acrylate, hexane diol di (meth) acrylate, cyclohexane-1,4-dimethanol di (meth) acrylate, cyclohexane di (meth) acrylate , 3-dimethanol, 1,4-cyclohexane diol di (meth) acrylate, tetraethylene glycol di (meth) acrylate, pentaerythritol di (meth) acrylate, dipentaerythritol di (meth) acrylate, neopentyl glycol di (meth) acrylate, polytetramethylene glycol di (meth) acrylate, 3.8 mol bisphenol A OE adduct diacrylate and a bisphenol A diglycidyl ether acrylic acid adduct.
    [0144]
    [0145] Examples of trifunctional monomers include (meth) acrylate compounds that have three (meth) acryloyl groups in the molecule. Examples of (meth) acrylate compounds having three (meth) acryloyl groups in the molecule include trimethylolpropane tri (meth) acrylate, trimethylolethane tri (meth) acrylate, trimethyloloctane tri (meth) acrylate, tri (meth) acrylate of pentaerythritol, polyethoxy trimethylolpropane tri (meth) acrylate, dipentaerythritol tri (meth) acrylate, trimethylolpropane tri ((meth) acryloyloxypropyl) ether, tri (meth) acrylate dipentaerythritol of propionic acid, tri (methylethyl) acrylate tris (2-hydroxyethyl) isocyanurate tri (meth) acrylate and sorbitol tri (meth) acrylate.
    [0146]
    [0147] Examples of tetrafunctional to hexafunctional monomers include (meth) acrylate compounds having 4 to 6 (meth) acryloyl groups in the molecule. Examples of (meth) acrylate compounds having 4 to 6 (meth) acryloyl groups in the molecule include dithrimethylolpropane tetra (meth) acrylate, polyethoxy pentaerythritol tetra (meth) acrylate, pentaerythritol polypropyl tetra (meth) acrylate, sorbitol tetra (meth) acrylate, propionic acid dipentaerythritol tetra (meth) acrylate, ethoxylated tetra (meth) acrylate, sorbitol penta (meth) acrylate, dipentaerythritol penta (meth) acrylate, hexa (meth) acrylate dipentaerythritol and hexa (meth) acrylate sorbitol.
    [0148]
    [0149] The characteristics disclosed here can be carried out in an aspect in which the ratio of a monofunctional monomer to the total amount of the photocurable monomer mentioned above (in an ink containing two or more types of monofunctional monomer, the total proportion thereof) is at least 90% by mass. It is believed that the shrinkage of a polymer during curing tends to decrease as the number of functional groups in a monomer is reduced. Therefore, by increasing the ratio of a monofunctional monomer to the photocurable monomer, it is possible to reduce curing shrinkage and reduce residual stress in a printed layer. As a result, it is possible to avoid peeling off a printed layer caused by residual stresses (for example, cases where the edge of a printed layer bulges and deforms due to residual stress and peeled off pieces of a ceramic substrate). From perspectives such as reducing residual stress in a printed layer, the proportion of the monofunctional monomer is preferably at least 92% by mass, more preferably at least 94% by mass, even more preferably at least 96% by mass . The proportion of the monofunctional monomer can be, for example, at least 98% by mass, and typically can be at least 99% by mass. Of these, an inkjet ink is preferred in which 100% by mass of the photocurable monomer component contained in the inkjet ink is monofunctional monomers.
    [0150]
    [0151] The content of the photocurable monomer in the inkjet ink is not particularly limited as long as the ratio of the content of the N-vinyl compound and that of the photocurable monomer is within the range described below, but should generally be at least 10% by mass and not more than 60% by mass. The content of the photocurable monomer is preferably at least 15% by mass and not more than 55% by mass, more preferably at least 18% by mass and not more than 52% by mass, and more preferably at least 20% by mass and not more than 50% by mass. The features disclosed herein can be advantageously carried out in an aspect where the content of the photocurable monomer in the inkjet ink is at least 25% by mass and not more than 45% by mass.
    [0152]
    [0153] "N-vinyl compound>
    [0154]
    [0155] The inkjet ink disclosed herein contains an N-vinyl compound containing a nitrogen atom in addition to the photocurable monomer component described above. The N-vinyl compound is not particularly limited as long as it is a structure in which an unsaturated ethylene group (for example, a vinyl group) is attached to a nitrogen (N) atom in a compound that contains nitrogen. An example of the N-vinyl compound disclosed here is an N-vinyl compound represented by the general formula (1) below.
    [0156] CH2 = CR1-NR2R3 (1)
    [0157]
    [0158] In the general formula (1) above, R1 is a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, a phenyl group, a benzyl group, or a halogen atom. Of these, a hydrogen atom or an alkyl group having 1 to 4 carbon atoms is preferred, and a hydrogen atom is particularly preferred. Examples of alkyl groups having 1 to 4 carbon atoms include methyl groups, ethyl groups, propyl groups, and butyl groups. R2 and R3 can be groups selected from hydrogen atoms, optionally substituted alkyl groups, alkenyl groups, alkynyl groups, aralkyl groups, alkoxy groups, alkoxyalkyl groups, alkylol groups, acetyl groups (CH3CO-) and aromatic groups. Of these, optionally substituted alkyl groups and acetyl groups are preferred. R2 and R3 can be the same or different from each other. The total number of carbon atoms in optionally substituted alkyl groups, alkenyl groups, alkynyl groups, aralkyl groups, alkoxy groups, alkoxyalkyl groups, alkylol groups and acetyl groups is from 1 to 20. This total number of carbon atoms is preferably 1 to 10, more preferably 1 to 6, and more preferably 1 to 4. Optionally substituted alkyl groups, alkenyl groups, alkynyl groups, aralkyl groups, alkoxy groups, alkoxyalkyl groups, alkylol groups and acetyl groups can be chain or cyclic, but chain groups are preferred. Herein, the term "chain" refers to straight or branched chain. Aromatic groups are optionally substituted aryl groups. The total number of carbon atoms in the aromatic groups is from 6 to 36. This total number of carbon atoms is preferably from 6 to 24, more preferably from 6 to 18, and more preferably from 6 to 12. Substituent groups that may be present in the alkyl groups, alkenyl groups, alkynyl groups, aralkyl groups, alkoxy groups, alkoxyalkyl groups, alkylol groups, acetyl groups and aromatic groups mentioned above include hydroxyl groups; and halogen atoms such as fluorine atoms and chlorine atoms.
    [0159]
    [0160] In the general formula (1) above, R2 and R3 can join together to form a cyclic structure. That is, -NR2R3 can be a cyclic structure (-R2NR3-) in which R2 and R3 are linked to each other through a nitrogen atom. The cyclic structure mentioned here can be, for example, an aliphatic heterocyclic structure or an aromatic heterocyclic structure. The aliphatic heterocyclic structure and the structure Aromatic heterocyclic can be monocyclic structures or fused ring structures. The total number of atoms constituting the rings in the aliphatic heterocyclic structure and the aromatic heterocyclic structure is from 3 to 20, preferably from 3 to 15, more preferably from 3 to 12, and more preferably from 3 to 10. The aliphatic heterocyclic structure and the aromatic heterocyclic structure may contain at least two nitrogen atoms as atoms that make up the ring (s). In addition to carbon atoms and nitrogen atoms, the aliphatic heterocyclic structure and the aromatic heterocyclic structure may contain oxygen atoms and sulfur atoms as atoms that make up the ring (s). In cases where the cyclic structure is an aliphatic heterocyclic structure, -R2NR3- can be -CH2C (= 0) N (CH2) n-. In such cases, n is preferably an integer from 1 to 10. The value of n is more preferably from 2 to 6, and particularly preferably from 2 to 4.
    [0161]
    [0162] A preferred example of the N-vinyl compound is a compound in which R1 is a hydrogen atom or a methyl group and R2 and R3 join together to form a cyclic structure. Specific examples of this type of N-vinyl compound include N-vinyl-2-caprolactam, N-vinyl-2-pyrrolidone, N-vinyl-3-morpholinone, N-vinylpiperidine, N-vinylpyrrolidine, N-vinylziridine, N- vinyl azetidine, N-vinylimidazole, N-vinylmorpholine, N-vinylpyrazole, N-vinylvalerolactam, N-vinylcarbazole and N-vinylphthalimide. Of these, N-vinyl-2-caprolactam is preferred.
    [0163]
    [0164] Other examples of the N-vinyl compound may include compounds in which R1 is a hydrogen atom or a methyl group and R2 and R3 are groups selected from alkyl groups, alkenyl groups, alkynyl groups, aralkyl groups, alkoxy groups, alkoxyalkyl groups, alkylol groups, acetyl groups and aromatic groups. Specific examples of this type of N-vinyl compound include N-vinylformamide, N-vinyl acetamide, N-methyl-N-vinylformamide and N-methyl-N-vinyl acetamide. It is possible to use one of these N-vinyl compounds in isolation or a combination of two or more types thereof.
    [0165]
    [0166] By using the N-vinyl compound in a specific ratio in combination with the aforementioned photocurable monomer, peeling of a printed layer after firing can be prevented more effectively. The reason why such an effect can be achieved cannot be explained in a particularly definitive way, but it is thought to be the following. That is, the monofunctional monomer that constitutes The primary component of the photocurable monomer has the effect of reducing shrinkage during curing and reducing residual stress in a printed layer (cured film), but because it is difficult for a polymerized polymer to form a three-dimensional structure, the strength of a film cured tends to be weak. In contrast, the N-vinyl compound facilitates the curing of a polymer without having an adverse effect on curing shrinkage because a generated radical exhibits high reactivity with the monofunctional monomer. Furthermore, because the N-vinyl compound as such has a rigid main chain, the elastic modulus of the polymer is improved without increasing the crosslinking density. Therefore, in addition to the residual stress reduction effect achieved by the monofunctional monomer, deformation (typically bulge deformation) of a printed layer is unlikely to occur during firing. This is believed to help prevent peeling of the printed layer.
    [0167]
    [0168] From the perspective of better exhibiting the advantageous effect achieved by using a combination of the N-vinyl compound and the monomer component, the ratio of the content of the N-vinyl compound to that of the monomer component (N-vinyl compound / monomer component) in the inkjet ink should be 0.05 to 0.8 in terms of mass. This content ratio can be, for example, 0.1 to 0.7, can usually be 0.1 to 0.5 (for example, 0.15 to 0.4), and can be 0.1 to 0.25 (for example, 0.15 to 0.25).
    [0169]
    [0170] The content of the N-vinyl compound in the inkjet ink is not particularly limited as long as the ratio of the content of the N-vinyl compound and that of the monomer component is within the range mentioned above, but should generally be at less than 1.5% by mass and not more than 22% by mass. The content of the monomer component can be, for example, at least 2% by mass and not more than 20% by mass, and typically can be at least 5% by mass and not more than 15% by mass.
    [0171]
    [0172] <Other components »
    [0173]
    [0174] As long as the advantageous effect of the present invention is not affected, the inkjet ink described herein may, if necessary, contain publicly known additives used in inkjet inks (typically inkjet inks used for ceramic substrates that to be cooked), such as starters for light curing, dispersing agents, binders and viscosity modifiers. The content of such additives should be established as appropriate in accordance with the purpose of the additive, and detailed explanations are omitted since this content value does not characterize the present invention.
    [0175]
    [0176] (Light Curing Initiator)
    [0177]
    [0178] The inkjet ink disclosed herein may contain a light cure initiator. The photopolymerization initiator can be selected, as appropriate, from the photopolymerization initiators used in the past. Examples of such photopolymerization initiators include radical type photopolymerization initiators such as alkylphenone-based photopolymerization initiators and acylphosphine oxide-based photopolymerization initiators. For example, α-aminoalkylphenone-based photopolymerization initiators (eg, 2-methyl-1- (4-methylthiophenyl) -2-morpholinopropan-1-one and 2-benzyl-2-dimethylamino-1- (4- morpholinophenyl) -butanone-1,2- (dimethylamino) -2 - [(4-methylphenyl) methyl] -1- [4- (4-morpholinyl) phenyl] -1-butanone, and the like) can be used advantageously as this type of an alkylphenone-based photopolymerization initiator. Furthermore, additional examples of alkylphenone-based photopolymerization initiators include hydroxyalkylphenone-based photopolymerization initiators (1-hydroxycyclohexyl-phenyl-ketone, 2-hydroxy-2-methyl-1-phenyl-propane-1-one, 1- [ 4- (2-hydroxyethoxy) -phenyl] -2-hydroxy-2-methyl-1-propan-1-one, 2-hydroxy-1- {4- [4- (2-hydroxy-2-methyl-propionyl) -benzyl] phenyl} -2-methyl-propan-1-one and the like).
    [0179]
    [0180] Of the aforementioned variety of photopolymerization initiators, α-aminoalkylphenone-based photopolymerization initiators such as 2-methyl-1- (4-methylthiophenyl) -2-morpholinopropan-1-one exhibit high reactivity, can improve speed curing agents and are excellent in terms of thin film curing properties and surface curing properties, and therefore can be used particularly advantageously.
    [0181]
    [0182] (Dispersing agent)
    [0183]
    [0184] The inkjet ink described here may contain a dispersing agent. For example, a cationic dispersing agent can be used as the dispersing agent. This type of cationic dispersing agent efficiently adheres to the surface of the inorganic pigment by means of an acid-based reaction and can therefore prevent aggregation and advantageously disperse the inorganic pigment, unlike other types of dispersing agents, such as phosphoric acid-based dispersing agents. Amine based dispersing agents can be given as an example of this type of cationic dispersing agent. This type of amine-based dispersing agent can prevent the inorganic pigment from adding by steric hindrance, and can stabilize the inorganic pigment. Furthermore, this type of amine-based dispersing agent can impart inorganic pigment particles with the same charge, and therefore can advantageously prevent aggregation of the inorganic pigment in this manner as well. Therefore, it is possible to advantageously reduce the viscosity of the ink and greatly improve the printability. Examples of this type of amine-based dispersing agent include fatty acid amine-based dispersing agents and polyester amine-based dispersing agents, and DISPERBYK-2013 available from BYK Japan KK, for example, can be used to advantage.
    [0185]
    [0186] Furthermore, it is possible to add a variety of additives other than the materials mentioned above to the inkjet ink for a ceramic substrate in accordance with the present embodiment. Examples of such additives include glass binders, which are used for adhesion between the inorganic pigment and the ceramic substrate during firing, and organic solvents, which are added in small amounts to adjust the viscosity.
    [0187]
    [0188] "Preparing the Inkjet Ink>
    [0189]
    [0190] Inkjet ink for a ceramic substrate can be prepared (produced) by mixing the materials described above in the prescribed proportions. Fig. 1 is a cross-sectional view schematically illustrating a stir sprayer used to produce the inkjet ink for a ceramic substrate. Also, the explanations given below are not intended to limit the inkjet ink for a ceramic substrate described herein.
    [0191]
    [0192] When producing the inkjet ink for a ceramic substrate in accordance with the present embodiment, a suspension is first prepared which is an ink precursor substance by weighing and mixing the materials described above.
    [0193] Next, the suspension is stirred and the inorganic solids in the suspension are pulverized using a stirrer 100 such as that shown in Figure 1. Specifically, pulverizing beads (eg zirconia pearls having diameters of 0) are added. Mm) to the suspension, and the suspension is then supplied to a stirring vessel 120 from a supply port 110. A shaft 134 having a plurality of stirring vanes 132 is housed in the stirring vessel 120. A motor (not shown) is attached to one end of shaft 134, and by causing shaft 134 to rotate by running the engine, the suspension is stirred as it is pushed to the downstream side in feed direction A by the plurality of stirring 132. Herein, the inorganic solids are sprayed by the spray beads added to the suspension, and the finely sprayed inorganic solids can be in dispersing.
    [0194]
    [0195] In addition, the suspension pushed to the downstream side in feed direction A passes through a filter 140. Due to this configuration, spray beads and inorganic solids that have not been finely particulate are trapped by filter 140 and an inkjet ink for a ceramic substrate, where the inorganic solids have been advantageously dispersed in a finely particulate state, are discharged from a discharge port 150.
    [0196]
    [0197] <Printing method »
    [0198]
    [0199] Next, an explanation will be given for drawing an image on a ceramic substrate using the inkjet ink for a ceramic substrate in accordance with the present embodiment.
    [0200]
    [0201] Fig. 2 is a general view schematically illustrating an example of an inkjet apparatus. Figure 3 is a cross-sectional view schematically illustrating an inkjet head of the inkjet apparatus shown in Figure 2.
    [0202]
    [0203] The inkjet ink for a ceramic substrate according to the present embodiment is stored in an inkjet head 10 of an inkjet apparatus 1 shown in Fig. 2. This inkjet apparatus 1 is provided with four 10 inkjet heads and inkjet inks for a ceramic substrate that has four different colors, specifically black (K), cyan (C), yellow (Y) and magenta (M), are stored in these inkjet heads 10. In addition, the inkjet heads 10 are housed within a print cartridge 40. A guide shaft is inserted. 20 on this print cartridge 40, and the print cartridge moves back and forth along the axial direction X of the guide axis 20. Although not shown in the drawings, this inkjet apparatus 1 is provided with a movable means for moving the guide shaft 20 in a Y direction perpendicular to the axial direction of the guide shaft. Due to this configuration, it is possible to discharge an ink from an inkjet head 10 to a desired location on a ceramic substrate W.
    [0204]
    [0205] Furthermore, a piezoelectric type inkjet head such as that shown in Fig. 3, for example, can be used as the inkjet head 10 shown in Figure 2. A storage part 13 therein which an ink is stored in a receptacle 12 is provided in this type of piezoelectric inkjet head 10, and the storage part 13 is connected to a discharge part 16 through a liquid supply path 15. A nozzle The discharge 17 that has been opened from the receptacle 12 is provided in this discharge 16, and a piezoelectric element 18 is arranged to oppose the discharge nozzle 17. Furthermore, causing the piezoelectric 18 to vibrate in this type of head ink jet 10, the ink in the discharge part 16 is discharged from the discharge nozzle 17 towards the ceramic substrate W (see FIG. 2).
    [0206]
    [0207] Furthermore, the UV irradiation means 30 is attached to the guide axis 20 of the ink jet apparatus 1 shown in FIG. 2. This UV irradiation means 30 is arranged to be adjacent to the print cartridge 40, is moved to As the print cartridge 40 moves back and forth, it irradiates the ceramic substrate W with ultraviolet radiation. Due to this configuration, because it is possible to cure the ink immediately after depositing it on the ceramic substrate W, even if the printing is carried out on a ceramic substrate W that has poor water absorption properties, the ink can be fixed on the W ceramic substrate at a sufficient depth without blur. As a result, a cured inkjet product (a printed layer) is deposited on the surface of the ceramic substrate.
    [0208]
    [0209] Next, the ceramic substrate W on which this cured product has been deposited (printed layer) is fired under a condition whereby the maximum firing temperature is established within the range of 500 ° C to 1200 ° C (preferably 500 ° C at 1000 ° C, and more preferably 600 ° C at 900 ° C). Herein, because an inorganic pigment having excellent heat resistance is used as a pigment in the inkjet ink for a ceramic substrate in accordance with the present embodiment, it is possible to prevent the pigment from fading (discolouring) by cooking treatment. Furthermore, because the proportion of monofunctional monomers in the photocurable monomer is at least 90% by mass, the volume ratio of inorganic solids relative to the total volume of the inkjet ink is 10% by volume to 20% by volume, and the ratio (N-vinyl compound / monomer component) of the content of the N-vinyl compound and that of the photocurable monomer component in the inkjet ink is 0.05 to 0.8 in terms dough, peeling off the printed layer at the initial firing stage is eliminated or reduced and the desired image can be reliably embellished on the ceramic substrate.
    [0210]
    [0211] Also, in the above explanation regarding the printing method, the intended use of the inkjet ink for a ceramic substrate described herein is not limited.
    [0212]
    [0213] Specifically, in the above explanation, as an example of a printing method, a method has been given which includes transferring an ink directly onto a surface of a ceramic substrate and depositing a printed layer (cured product). However, when a printed layer is formed using the inkjet ink for a ceramic substrate described herein, the ink need not necessarily discharge directly onto the surface of the ceramic substrate. For example, it is also possible to deposit the ink on a prescribed transfer foil to draw an image, and then transfer the image drawn on the transfer foil to a ceramic substrate. In this way, even if a ceramic substrate is decorated with a transfer foil, using the ink disclosed here, the ink can be fixed to the ceramic substrate at a sufficient depth without blurring, and the desired image can be accurately printed.
    [0214]
    [0215] <Method to produce a ceramic product>
    [0216]
    [0217] Features described here may include the provision of a method of producing a ceramic product having a decorative part. That is, a method of producing a ceramic product according to the characteristics disclosed here is provided, the method including the steps for: depositing a cured product of any of the inkjet inks described herein on a surface of a ceramic substrate; and cooking the cured product deposited under a condition whereby a maximum cooking temperature is established within a range of 500 ° C to 1200 ° C. This production method can be carried out by advantageously applying the details of any of the printing methods described herein. In accordance with this production method, a ceramic product having a decorative part that exhibits excellent durability can be provided stably (with good production stability).
    [0218]
    [0219] Next, experimental examples related to the present invention will be explained, but the experimental examples explained below in no way limit the present invention.
    [0220]
    [0221] <Inkjet ink>
    [0222]
    [0223] The inkjet inks of Examples 1 to 27 were prepared by mixing a photocurable monomer, an N-vinyl compound, inorganic solids, a dispersing agent, and a photopolymerization initiator. The type and content (mass%) of the photocurable monomer component used, the type and content (mass%) of the N-vinyl compound, the type and content (mass%) of the inorganic solids, the type and content (% by mass) of the dispersing agent and the type and content (% by mass) of the photopolymerization initiator in the inkjet inks of these examples are summarized in Table 1 and Table 2. Herein, the proportions are shown based on the total amount of the composition being 100% by mass. In addition, the ratio (mass%) of the monofunctional monomer in the monomer component, the volume ratio (volume%) of inorganic solids relative to the total volume of the inkjet ink and the ratio of glass to solids inorganic (mass%) are summarized in Table 1 and Table 2.
    [0224]
    [0225] Also, in Table 1 and Table 2, "IBXA" is isobornyl acrylate (available from Osaka Organic Chemical Industry Ltd.), "BAZ" is benzyl acrylate (available from Osaka Organic Chemical Industry Ltd.) , "CTFA" is cyclic trimethylolpropane formal acrylate (available from Osaka Organic Chemical Industry Ltd.), and "PHEA" is phenoxyethyl acrylate (available from Osaka Organic Chemical Industry Ltd.), and all of these are monofunctional monomers . "1,9-NDDA" is diacrylate 1,9-nonane diol (available from Osaka Organic Chemical Industry Ltd.), which is a difunctional monomer. "TMP3A" is trimethylolpropane triacrylate, which is a trifunctional monomer. "NVC" is N-vinylcaprolactam. "Glass A" is a borosilicate glass (coefficient of thermal expansion: 6.1 x10'6 K-1, yield strength: 555 ° C), which is constituted from the following composition, expressed as a molar ratio in oxide terms: 54.8 mol% YES2; 24.1 mol% of B2O3; 4.7 mol% LI2O; 1.5 mol% K2O; 1.9 mol% Na20; 8.1 mol% AI2O3; 4.9 mol% of ZrÜ2, considering that the total amount of glass is 100 mol%. "Magenta" is a material obtained by dispersing Au nanoparticles (a coloring agent) in glass, and glass represents at least 95% by mass of the composition of the material. "Black spinel" is a black inorganic pigment, and black spinel was used here. "Zircon yellow" is a yellow inorganic pigment, and zircon praseodymium was used here. "Zirconium vanadium" is a cyan inorganic pigment. "BYK2013" is an amine based dispersing agent (DISPERBYK-2013 available from BYKJapan KK). "IQ907" is 2-methyl-1- (4-methylthiophenyl) -2-morpholinopropan-1-one (IIRGACURE 907 available from Toyotsu Chemiplas Corporation), which is a photopolymerization initiator based on a-aminoalkylphenone. Also, the volume ratio (% by volume) of inorganic solids relative to the total volume of the inkjet ink was determined by converting the content of each material to a volume using the specific gravity of the material in question.
    [0226]
    [0227] <Assessment tests »
    [0228]
    [0229] A pattern was drawn on a transfer foil with each of the example inks using an inkjet apparatus (a DMP-2831 material printer available from Fujifilm Corporation), and the image drawn on the transfer foil it was transferred to a porcelain surface comprising mainly bone ash, kaolin, feldspar, and the like. The porcelain was then fired at a temperature of 850 ° C. Figure 4 shows a photograph taken after firing a porcelain on which an image has been printed using the ink of Example 1, and Figure 5 shows a photograph taken after firing a porcelain on which an image has been printed using the ink from example 8.
    [0230]
    [0231] Furthermore, the evaluations were carried out in the presence or absence of detachment of images printed on porcelain, gloss value and adhesive properties. The results are shown in Table 1 and Table 2. In the "take-off" evaluations "In Table 1 and Table 2, cases where the ink was not discharged from the inkjet head and an image could not be printed were evaluated as" print not available ", cases where the image was took off after cooking and image folding was observed as "bad", and cases where image folding was not observed after cooking was evaluated as "very good" In "brightness" evaluations ", cases where an image was not satin after firing were rated as" bad ", cases where an image was slightly satin after firing were judged as" good ", and cases where an image was Satin after firing were rated as "Very Good." In "Adhesive Properties" ratings, cases where an image peels off completely when lightly touched after firing were rated as "Bad". cases in which an image is not completely peeled off, but partially peeled off when touched with the hand after cooking, were rated as "not bad", cases where an image did not easily peel off when touched on the hand after cooking was rated as "good", and cases where an image did not peel off even when touched by hand and rubbed vigorously after cooking were rated as "very good". Also, "0.95 <" in the "glass / inorganic solids volume ratio" in Table 1 means at least 0.95.
    [0232]
    [0233]
    [0234]
    [0235]
    [0236] As shown in Table 1 and Table 2, image folding was not observed after cooking and good results were obtained in terms of image detachment in Examples 8, 9, 11 to 14, 17 and 19-27, where the ratio of monofunctional monomers in the photocurable monomer was at least 90% by mass, the volume ratio of inorganic solids to the total volume of the inkjet ink was 10% by volume. at 20% by volume, and the ratio (N-vinyl compound / monomer component) of the content of an N-vinyl compound and that of the monomer component in the inkjet ink was 0.05 to 0, 8 in terms of mass. From these results, it could be confirmed that making the ratio of monofunctional monomers in the photocurable monomer to be at least 90% by mass, making the ratio of volume of inorganic solids to total volume of inkjet ink 10% by volume to 20% by volume, and making the ratio (N-vinyl compound / monomer component) of the content of an N-vinyl compound and that of the monomer component in the inkjet ink to 0.05 to 0.8 in terms of mass, it is possible to avoid peeling off a printed layer (decorative part) after firing and to better fix the desired image on a ceramic substrate. Also, Examples 8, 9, 11 to 14, 17 and 19 to 25, in which the proportion of glass in inorganic solids was at least 20% by mass, obtained better results in terms of gloss value and adhesive properties than Examples 26 and 27. Furthermore, Examples 8, 9, 11 to 14, 17, 19, 20, 22 and 23, in which the proportion of glass in inorganic solids was at least 50% by mass, achieved even better results in terms of gloss value and adhesive properties than Examples 21, 24 and 25.
    [0237]
    [0238] The specific examples of the present invention have been explained in detail above, but these are merely examples and do not limit the scope of the claims. The features described in the claims may include aspects obtained by variously modifying or altering the specific examples shown above.
    [0239]
    [0240] Industrial applicability
    [0241]
    [0242] The present invention can provide an inkjet ink for a ceramic substrate, allowing the inkjet ink to prevent a printed layer from peeling off after firing and allowing the desired image to be better fixed on a ceramic substrate.
    权利要求:
    Claims (7)
    [1]
    1. An inkjet ink used for a ceramic substrate to be fired, the inkjet ink comprising:
    an inorganic solid;
    a photocurable monomer component; and
    an N-vinyl compound containing a nitrogen atom, wherein the monomer component includes a monofunctional monomer having a functional group on a molecule thereof,
    a proportion of the monofunctional monomer in the monomer component is at least 90% by mass,
    a volume ratio of the inorganic solid to a total volume of the inkjet ink is 10% by volume to 20% by volume, and
    a ratio between a content of the N-vinyl compound and that of the monomer component (N-vinyl compound / monomer component) in the inkjet ink is from 0.05 to 0.8 in terms of mass.
    [2]
    2. The inkjet ink for a ceramic substrate according to claim 1, wherein the inorganic solid includes an inorganic pigment and a glass.
    [3]
    3. The inkjet ink for a ceramic substrate according to claim 2, wherein a proportion of the glass in the inorganic solid is at least 20% by mass.
    [4]
    4. The inkjet ink for a ceramic substrate according to claim 2 or claim 3, wherein the proportion of the glass in the inorganic solid is at least 50% by mass.
    [5]
    5. The inkjet ink for a ceramic substrate according to any one of claims 1 to 4, wherein the functional group in the monofunctional monomer is a (meth) acryloyl group.
    [6]
    6. The inkjet ink for a ceramic substrate according to any one of claims 1 to 5, wherein the monofunctional monomer has a molecular weight of 100 to 300.
    [7]
    7. A method of producing a ceramic product having a decorative part, the method comprising the steps of:
    depositing a cured inkjet ink product according to any one of claims 1 to 6 on a surface of a ceramic substrate, and
    Cook the deposited cured product in a condition whereby a maximum cooking temperature is established within a range of 500 ° C to 1200 ° C.
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    同族专利:
    公开号 | 公开日
    ES2751849R1|2020-04-16|
    US11130875B2|2021-09-28|
    US20200199389A1|2020-06-25|
    JPWO2019044429A1|2020-10-29|
    WO2019044429A1|2019-03-07|
    CN111051441A|2020-04-21|
    ES2751849B2|2021-03-05|
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    优先权:
    申请号 | 申请日 | 专利标题
    JP2017167654|2017-08-31|
    PCT/JP2018/029665|WO2019044429A1|2017-08-31|2018-08-07|Inkjet ink for ceramic substrate|
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